Aluminium extrusion profile supply for Ahmedabad in 6063-T5: electrical cabinet frames with a designed earth path, solar mounting rails, and frame kits cut to a cut list with connectors and fasteners.
| Material | Aluminium |
|---|---|
| Alloy Grade | 6063-T5 |
| Temper | T5 |
| Section Size | 15 to 45 series strut profiles |
| Slot | 6.2 mm (15 and 20 series), 8.2 mm (30 and 40 series), 10.2 mm (45 series) |
| Length | Saw cut to length, +/-0.5 mm, square or mitred |
| Tolerance | EN 755-9, wall +/-0.15 mm |
| Surface | Mill finish / clear anodised / black anodised / powder coated |
| MOQ | Made to order; frame kits from a repeat quantity |
| Lead Time | 3 to 4 weeks to a Gujarat port plus inland haulage and clearance |
| Loading Port | Shenzhen, Shanghai, Ningbo |
| Supply Ability | In-house extrusion, saw cutting, anodising, kitting and export packing |
| Payment Terms | T/T 30 per cent deposit, balance against copy of bill of lading; L/C at sight on request |
| Trade Terms | FOB, CIF, CFR, DDP on request |
| Certifications | Mill certificate to EN 10204 3.1, RoHS and REACH declarations, anodising film report |

Ahmedabad sits in the middle of the Gujarat industrial corridor, and two product families dominate the aluminium extrusion demand there: electrical enclosures and switchgear frames, and solar mounting structures. Both are exported and both have an engineering question that a generic profile quotation ignores.
For an electrical frame it is the earth path. For a solar structure it is wind load and the aluminium-to-steel joint. This page covers both, then the case for buying a frame kit rather than loose profiles.
No, not through the anodised face. Aluminium oxide is a good insulator, and a 10 to 20 micron anodised film will not pass a bonding continuity test. The frame is still a perfectly good earth conductor underneath the film. The fix is to mask a small bonding pad before anodising, or to grind a patch back to bare metal at assembly and protect it with a corrosion inhibiting compound.
You can, but you must manage the bimetallic couple. Aluminium is anodic to galvanised steel, so in the presence of moisture and road salt the aluminium is the part that corrodes. Use a stainless bolt with a plastic or neoprene isolator washer, or an aluminium-to-aluminium adapter, and never let bare aluminium sit wet against bare steel.

| Series | Slot | Bolts | Typical use | Panel weight it suits |
|---|---|---|---|---|
| 15 series | 6.2 mm | M5, M6 | small terminal boxes, DIN rail frames | light |
| 20 series | 6.2 mm | M5, M6 | control cabinets, instrument frames | up to 50 kg |
| 30 series | 8.2 mm | M6, M8 | distribution panels, medium racks | up to about 120 kg |
| 40 series | 8.2 mm | M6, M8 | large panels, inverter and VFD enclosures | up to about 250 kg |
| 45 series | 10.2 mm | M10 and up | heavy switchgear, busbar supports | 300 kg and up |
For an electrical frame the section choice is usually set by the panel weight and the door, not by the fault current. The frame holds the enclosure together; the earth path is a separate design decision, covered next.
Panel builders get caught by this every year. The frame is mechanically perfect, the bonding test fails, and the cause is a 15 micron oxide film that everyone forgot.
| Method | How it works | When to use | Note |
|---|---|---|---|
| Masked bonding pad | the anodiser masks a small area before the film | series production, repeatable | best method, plan it before anodising |
| Ground back at assembly | grind a patch to bare metal and protect it | one-off and retrofit | must be treated against corrosion afterwards |
| Dedicated earth bolt | a bolt through the frame to a star washer | any frame, no masking needed | the star washer bites through the film |
| Serrated washer through the film | washer teeth pierce the oxide | light duty bonding | test it; not all films pierce cleanly |
| Bare mill finish frame | no film, conducts everywhere | indoor, dry, painted after | the frame then needs painting for corrosion |
Plan the earth path before anodising. Masking a pad costs almost nothing at that stage and cannot be undone later. If the frames are already anodised, a dedicated earth bolt with a serrated washer is the practical fix.
A solar mounting rail is a structural element, and it is loaded by wind, not by weight. Two checks matter before the section is chosen.
| Rail section | Typical support span | Suits | Note |
|---|---|---|---|
| 40 x 40 mm strut | up to about 1.0 m | small arrays, lightweight panels | check the uplift clamp |
| 50 x 50 mm strut | up to about 1.5 m | rooftop arrays | common choice |
| 50 x 100 mm strut | up to about 2.5 m | ground mount and large spans | deeper rail, lower deflection |
| 100 x 100 mm strut | 3 m and up | utility scale, heavy snow | end fixings become the limit |
The figures above are indicative and are set by the local wind speed, the terrain category and the panel area. A mounting designer should confirm the rail for the actual site; what we supply is the section and a straightness that holds the span.
Ahmedabad fabricators often buy the same ten sections over and over for panel and rack frames. A frame kit turns that into one line on the purchase order: the profiles cut to the cut list, the connectors bagged by frame, and the fasteners counted.
| In a frame kit | What is included | Why it helps |
|---|---|---|
| Profiles | cut to the cut list, ends deburred | no cutting, no scrap |
| Connectors | corner brackets, T-nuts, gussets | no separate sourcing |
| Fasteners | bolts and washers counted per frame | no shortfall on site |
| Documentation | assembly drawing and a parts list | one frame, one bag |
| Packing | one carton or bundle per frame | faster kitting on the line |
A kit is worth it once a fabricator builds the same frame more than about twenty times. Below that, the kit preparation cost is not recovered, and loose profiles are the better buy.
| What goes wrong | Why it happens | Design it out by |
|---|---|---|
| Bonding continuity test fails | anodised film insulates the whole frame | mask a bonding pad, or use a dedicated earth bolt with a star washer |
| Solar rail corrodes at the purlin | aluminium in contact with galvanised steel, wet | isolate with a washer, or use an aluminium adapter |
| Panel door will not close square | frame cut error accumulated around the loop | hold the cut to +/-0.5 mm and check the diagonal |
| Rail deflects under wind load | span chosen on panel size, not on the section | shorten the support span or deepen the section |
| Long rail buckles in the heat | thermal movement restrained by rigid fixings | use slotted fixings on long runs |
| Frame arrives scuffed and stained | bare bundles in sea freight | specify interleaving and strapping on anodised work |
Yes, in 6063-T5 and 6061-T6, to Ahmedabad and the surrounding industrial belt, through Mundra or Pipavav.
Mask a bonding pad before anodising, or grind a patch back to bare metal and protect it. A dedicated earth bolt with a serrated washer also works.
15 and 20 series use a 6.2 mm slot with M5 and M6; 30 and 40 series use 8.2 mm with M6 and M8; 45 series uses 10.2 mm with M10 and up.
Yes, but isolate the joint. Use a stainless bolt with an isolating washer and never leave bare aluminium wet against bare steel.
Yes: profiles cut to the cut list, connectors and fasteners bagged per frame, with an assembly drawing.
About three to four weeks to a Gujarat port, plus inland haulage and clearance.
Send those seven items and the quotation comes back with the material, cutting, anodising, connectors, packing and freight broken out separately. Browse the full aluminium profile catalogue and the connecting elements range.
Send the section list, the earth path and the cut list. We will quote material, cutting, anodising and connectors as separate lines, or as a frame kit.
Request a quotation